PTFE Free Release Agents

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PTFE Free Release Agents

- PRODUCT LIST

Miller-Stephenson’s release agents play a crucial role in various molding and manufacturing processes. Chemical innovations in our product line are providing high-performance alternatives that do not include the PTFE/PFAS compound.

These alternative products still provide the essential qualities of ReleaSys™ which prevent sticking and ensure the smooth release of products from molds and other surfaces. These Non-PTFE/Non-PFAS products have been optimized to effectively perform in various manufacturing industries, such as automotive, aerospace and many other molding applications.

    • Consistently delivering exceptional performance.
    • Exempt from regulatory constraints.
    • Designed to withstand future challenges.
    • Committed to environmental sustainability.

Miller-Stephenson’s ReleaSys™ line of PFAS-free Mold Release Agents

Miller-Stephenson is giving customers the chance to still utilize our solutions even with the implementation of new rules and regulations. The growing demand for globally regulated non-PTFE products is our highest priority and our knowledgeable technical support team is currently providing customers with comparable recommendations.

Our non-PTFE ReleaSys™ line of mold release agents is available in your most standard applications and ready to handle large molding productions. From polyurethane, rubber, plastic, composite, epoxy and more, Miller-Stephenson has a ready-to-use release agent to fit your application needs.

Polyurethane Mold Release Agents

ReleaSys 7200W | Polyurethane Mold Release

Miller-Stephenson's Next Generation Wax-Hybrid Release Coating. Designed specifically for difficult, high tack substrates.  Superior to traditional Wax, Fluoropolymer or Silicone release agents. No buffing required, 'Wipe-on, Leave-on' systems or spray application.

  • Optimized for Sensitive MDI/TDI Polyurethane Foam
  • Effective for all Polyurethane, Composites,& Epoxies
  • Advanced Wax-Hybrid Release System
  • 100% Water-based, Zero-VOC

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ReleaSys™ 6120 is an ultra-high performance, water-based release system designed specifically for Food and Cosmetic applications. This product provide superior release, anti-stick, and lubricity properties in for Food and Cosmetic manufacturing applications.

  • Food-Cosmetic Grade Approved
  • 100% Water-based, Zero-VOC formulation
  • Superior Release, Anti-Stick, and Lubricity Properties
  • Ideal for Food, Packaging and Cosmetic Application

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Polyurethane Mold Release Agents

ReleaSys™ 7200 | Wax Release Agent

Miller-Stephenson most advanced wax based release agent, utilizing our specialized synthetic wax polymers and proprietary slip additives. This coating is able to outperform other more expensive release chemistries. Highly effective across a broad range of mold configurations but is particularly effective for Polyurethane, Composites, Epoxies, and as a anti-blocking agent.

  • Synthetic Wax-based Release Coating
  • Superior Application ease; no buffing required
  • Unmatched release and surface quality
  • Non-fluoropolymer, Non-silicone, non-oil

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Semi-permanent, paintable release agent designed to high release for all plastic compounds.

  • Excellent Release Performance
  • 100% water-based, zero VOC
  • Products are Paintable, bondable, & require no cleaning
  • Multiple Releases from a Single Application
  • Seal Molds Surfaces to Enhance Resin Flow

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Polyurethane Mold Release Agents

ReleaSys™ 7400 | Polyurethane Release Agent

ReleaSys™ 7400 Polyurethane Release Agent was designed with Miller-Stephenson's next generation release agent chemistry and years of real world experience. The polyurethane release agent forms a robust and effective film on mold surfaces.  Proprietary film forming polymers and additives are combined to deliver unmatched release of cast elastomer, rigid, and flexible foams Benefits include:

  • Advanced Film Forming Chemistry
  • Superior Release of all Polyurethane molding configurations
  • Extremely durable and fast curing release film
  • Self-Wetting and Leveling
  • Low odor and zero VOC formulation

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Designed to provide reliable, 100% paintable release across a broad range of substrates and molding configurations. Next generation chemistry provides wide versatility, however is particularly effective for Rubbers, Crumb rubbers mixes, and Fluoroelastomers.

  • Exceptional Release ease
  • 100% Paintable / Zero Transfer
  • Ideally for Crumb Rubber, Elastomers, & Polyurethane
  • Water-based, zero VOC formulation

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General Purpose Mold Release Agents

ReleaSys™ 78 | Heavy Duty Silicone Spray

Designed to provide the advanced performance of the ReleaSys™ 7800 in an easy-to-use aerosol. The robust coating is stable up to 650 °C and can be used in variety of cold or hot molding applications thanks to optimized crosslinking chemistry and durability.

  • 100% Paintable Coating
  • High Lubricity, Non-Stick Release Film
  • Long-Lasting Release Performance
  • Improves part appearance & reduces defects

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Polyurethane Mold Release Agents

ReleaSys™ 7800 | Paintable Mold Release

Solvent-based, 100% Paintable release system designed to provide superior release for all Polyurehtane, Plastics, and Rubbers configurations. Molded parts can be painted, plated, hot-stamped, bonded, labelled or otherwise decorated without the need for time-consuming post molding cleaning.

  • Allows molded parts to be painted, hotstamped. bonded, etc
  • Ideal for Polyurethane, Plastic, and Rubber
  • Ideal for complex molds and stubborn parts
  • Elimination of “fish eyes” and post-molding cleaning
  • Optimal pigment transfer and color appearance

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Plastic Mold Release Agents

ReleaSys™ 8000 | Plastic Release Agent

ReleaSys™ 8000 is an advanced release system designed for today's most aggressive molding applications. Providing substantial improvements in release coating durability, ease of use, and cleanliness.  Improves product throughput, minimizes downtime, and provides reliable release throughout the entire production campaign.

  • Designed  for Aggressive & Sticky Substrates
  • Ideal of Polyurethane, Plastic, Epoxies, & Composites
  • Provides extremely durability release films
  • Consistent and Reliable Ejection and Release

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100% optically clear, nonstick coating designed for application to facemasks, tools, and equipment in polyurethane spray foam and manufacturing processes. Generates a easy clean properties to any surface and makes removing uncured and cured polyurethane significantly easier.

  • 100% optically clear coat, instant dry time, and non-oily
  • Safe and compatible with PPE materials such as goggles, facemasks, etc
  • Exceptional release, ease of cleaning, and cost-efficiency
  • Ideal for SPF installers and manufacturers

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ReleaSys 85 is a highly versatile water-based, semi-permanent mold release agent designed to exhibit superior durability, extended release performance, and minimization of slip-stick for all Rubber and Elastomeric compounds.

  • High Release / Zero Transfer
  • Specialized from Rubber/Elastomers
  • Ideal for complex molds
  • Improves quality and consistency of molded parts
  • Minimizes mold build-up and fouling

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Highly versatile water-based, semi-permanent molding release agent designed to exhibit superior durability and release.  Advanced chemistry provides extended reapplication intervals, ideally suited for high-throughput rubber, fluorocarbon and elastomer molders.

  • Optimized for Difficult Rubber/Elastomer molding
  • Ideal for complexity molds
  • High Release; No transfer
  • Minimizes mold build-up and fouling

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ReleaSys 88 is a high performance water-based, semi-permanent mold release system developed to yield unmatched durability and surface slip. This ReleaSys 88 excels at releasing parts from complex, intricate mold geometries. Properly applied, our product develops a long lasting thin-film on the mold surface with minimal mold build-up.

  • Ideal for complex molds and substrates
  • Effective on nearly any moldable material
  • Minimizes mold build up and fouling
  • Water-based, Zero VOC Aerosol

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ReleaSys™ 8800 is a high performance water-based, semi-permanent mold release system developed to yield unmatched durability and surface slip. This formulation is ideal for high performance composite structures and large scale molding operations ReleaSys 8800 excels at releasing parts from complex, intricate mold geometries. ReleaSys 8800 will not interfere with post-production finishing operation. Benefits of this product include:

  • Superior release agent durability
  • Ideal for TPU and Thermoset Plastics
  • Ideal for high complexity molds
  • Highest Slip; Minimized transfer

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Epoxy Mold Release Agents

ReleaSys™ 89 | SMC Release Agent

ReleaSys 89 is a nonflammable, low odor solvent-based, semi-permanent mold release agent designed to provide superior release and durability to SMC and Composite molders. This formulation is particularly effective on difficult molding applications or abrasive substrates.

  • Ideal for Composites, SMC, and FRP
  • Exceptional release and durability
  • High Slip; Ideal for complex mold geometries
  • Protects mold surface; Zero transfer

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Polyurethane Mold Release Agents

ReleaSys™ 8900 | Urethane Mold Release Agent

Solvent-based, non-flammable semi-permanent mold release agent designed to provide superior durability and high slip across a broad range of moldable substrates. This formulation is particularly effective on difficult molding applications or abrasive substrates.

  • Ideal for Complex Mold Geometries
  • Zero build-up and Zero Transfer
  • Instant evaporation and cure time

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Polyurethane Mold Release Agents

ReleaSys™ 89S | Aerosol Release Agent

Ultra-high performance aerosol release agent designed for superior anti-stick and release properties.Our most robust and potent aerosol release system, excels at releasing nearly any substrate from any mold configuration. Particularly effective for high-tack polyurethane, composite, epoxy and plastic compounds or complex mold systems.

  • High Performance Release & Non-Stick
  • Exceptional Durability
  • Ideal for Polyurethane, Plastic, Composite, & Epoxy
  • Zero build-up and Excellent thermal stability

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General Purpose Mold Release Agents

ReleaSys™ 9700S | Release Coatings

ReleaSys™ 9700S is our premier release coating designed from its origination to be the most technologically advanced release agent available, offering superior performance in a variety of molding configurations and substrates. Utilizing our next-generation polymer chemistry, Miller-Stephenson has developed a release agent which provides unmatched durability, surface adhesion, and absolutely no transfer. A truly revolutionary product, ReleaSys™ 9700S performs in the most demanding operations, offering unmatched reapplication intervals, part quality, and ease of release. ReleaSys™ 9700S is used for release of components in Automotive, Marine, and Aerospace. Benefits include:

  • Miller-Stephenson's most advanced release agent
  • Superior Durability; Most releases per application
  • Ideal for the most demanding applications
  • No mold build-up or transfer
  • Ultra-low odor formula

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General Purpose Mold Release Agents

ReleaSys™ 9800 | Mold Release Coating

ReleaSys™ 9800 is a high-performance, high cross-linking water-based, semi-permanent mold release system. This formulation forms our most robust and durable coating, offering unmatched adhesion to all molding surfaces. ReleaSys 9800 provides highly sophisticated, advanced chemistry in a simple, one-coat water-based system which does not require time-consuming mold sealers or primers. Our coating acts as a sealer and release agent in a single step, maximizing protection of your mold surface and increasing product throughput. Benefits include:

  • Tenacious surface adhesion and durability
  • Rapid Cure; No heating required
  • Ideal for Advanced Composites and Aggressive substrates
  • No transfer; Flat-Satin finish

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Water-based release agent. Ideally suited for Fiberglass, Composite, and Epoxy molding. Utilizes a proprietary polymeric backbone that generates a coating that binds tenaciously to mold surfaces providing a durable thin film with excellent surface slip and ease of release. Designed to replace wax and silicone based systems.

  • Multiple Releases; Ease to Apply
  • Exceptional utility across a broad range of substrates
  • Ideally suited for FRP, Composites and Epoxies
  • Improves part quality; Protects mold surface

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Concrete Mold Release Agent

ReleaSys™ AR | Asphalt Release Agent

ReleaSys™ AR Asphalt Release Agent is a next-generation, ultra-high performance coating designed to provide a long-lasting, durable barrier to truck beds, shovels, boots, etc allowing easy, quick removal of asphalt from the coated surface.  Our proprietary resin-based release coating offers extreme durability and easy of application: Simple spray on and allow to dry completely.  You are now left with an ultra-thin, highly lubricious coating that will allow your molten asphalt to easily ‘slip’ off the surface.

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Concrete Mold Release Agent

ReleaSys™ CR | Concrete Release Agent

Miller-Stephenson has a developed a high-performance concrete release agent specifically designed for release of complex, challenging concrete mold designs. Our product minimizes/eliminates "bug-holes", provides high surface quality, consistent color pigmentation, and accurate replication of natural stone patterns.  Most importantly, ReleaSys CR achieves all of this in a highly efficient and cost-effective system. Benefits Include:

  • Extended service life of flexible molds
  • Minimization/Elimination of "bug-holes"
  • Optimal pigment transfer and color appearance
  • Improved release ease

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ReleaSys CR-L is a next-generation concrete form release agent designed to provide smooth, consistent release where other release agents are not effective. Miller-Stephenson provides a superior release film in a 100% Solvent and VOC-free formulation that has the added benefit of an instant dry time. ReleaSys CR-L provides manufacturers with a environmental and worker friendly formulation that also provides superior release and is effective on standard and complex mold configurations. Benefit include

  • Superior Release Coating Technology
  • 100% Solvent and VOC-free
  • Increased Release Ease and Higher Surface Quality
  • Instant Dry times and Self-Levelling
  • More Efficient than Soap and Vegetable Oil based release coatings
  • Environmental and Worker Safe

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Ultra-high performance release coating designed specifically to offer unmatched performance and release to molders working with silicone rubbers, LSR (liquid silicone rubber), RTV silicones, and high-tack elastomeric compounds. ReleaSys™ ECO-W provides superior performance when compared to conventional release agents including soaps, waxes, PTFE , and silicone oils.

  • Designed Specifically for Silicone Rubbers, LSR, and Tacky Elastomers
  • Superior Release Performance, Consistency, and Part Quality
  • 100% Water-based, Zero VOC, Water-washable Release Film
  • Performs better than all conventional release agents and chemistries

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